Description
Gaztrade LLP producing gears, which are mechanical devices used to transmit power and motion between rotating shafts. Gears are widely used in various industries, including automotive, aerospace, industrial machinery, and robotics.
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Design: The process starts with gear design, which involves determining the gear specifications, such as tooth profile, module, pitch diameter, pressure angle, and number of teeth. The design considers factors like load requirements, rotational speed, torque, and application-specific considerations.
Problem
Gear manufacturing requires selecting suitable materials based on factors such as strength, durability, wear resistance, and application requirements. Common materials used for gears include steel, cast iron, bronze, and various types of alloys.
Solution
The cutting methods include gear hobbing, gear shaping, gear milling, and gear grinding. Each method involves specialized equipment, such as hobbing machines, shaping machines, milling machines, or grinding machines, to cut the gear teeth to the desired profile.
Process
Assembly and Integration: Once gears are manufactured, they are assembled into gear systems, often in combination with other components such as shafts, bearings, and housings. Gear systems are integrated into various machinery and equipment to transmit power and motion within the desired application.